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SB6 Air Box
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brian



Joined: 22 Aug 2011
Posts: 3790
Location: Australia

PostPosted: Mon Dec 24, 2012 3:47 am    Post subject: Reply with quote

A couple reference pics.



[img][/img]
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'99 DB4 #104, '96 SB6 #1165, '94 DB2 J #652, '99 DB4 #088, '08 VTX1800, '93 ZXR750R M1, '95 ZXR750, '95 ZXR750 Race Bike, '94 CBR400rr NC29 Race Bike, '94 CB250, '49 BSA C10 250, '61 BSA A10 650, '89 ZXR750, '91 Ducati 851
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Mon Dec 24, 2012 12:26 pm    Post subject: Reply with quote

next step is to sort out some filtration....
This whole thing is now the air box which is considerably bigger than original and still considerably smaller than the GSXR......





...The filters will be sorted with aluminium mesh and filter foam over the apertures much as the original SB6 filter. How big should the aperture(s) be?...





...I have the standard two side holes plus an oblong hole at the back for some reason. These three holes are approximately the same area as the original filter area.....





...I could go bigger on the left side of the box and/or on the rear of the box if this would be of any benefit?

So...Would a bigger filter surface area be of benefit or would it affect the box in some way?. At this stage, I can reduce or increase the filter size Wink
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SB6 mk1 (project mega light, big bore)
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sb6rdaz



Joined: 23 Nov 2010
Posts: 124
Location: Burton-upon-Trent

PostPosted: Mon Dec 24, 2012 2:33 pm    Post subject: Reply with quote

The bigger the filters surface area, the more air it can flow, so this is another case of bigger is better. Can you maybe hack/cut/use a K&N element in there as the corrugated nature of those filters make up gives a far greater surface area the the aperture alone, so you could capitalize on what room you have.

Plus, the freer flowing K&N element will allow more air in to replace what is used in the airbox, regardless of size, so again will help this particular bike even more so.

Daz.
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Vince186



Joined: 23 Mar 2012
Posts: 636
Location: Nijmegen (Netherlands)

PostPosted: Mon Dec 24, 2012 2:42 pm    Post subject: Reply with quote

I would say make left and right the same size so that the filters/parts are interchangeable.
Its easier, no annoyance with remove and installation. (For the some clumsy mechanics) Rolling Eyes
Just an idea Wink
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vince
A person who never made a mistake never tried anything new. Albert Einstein
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Mon Dec 24, 2012 2:52 pm    Post subject: Reply with quote

...Point taken Daz...so more filter area = good Wink
as for the K & N bit, that might have to wait till stage two when we know this is going to work Wink
Then it might get more money spent on it Laughing

Vince, excellent idea but probably not "doable" as the smallest aperture is the one I can't make bigger.
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sb6rdaz



Joined: 23 Nov 2010
Posts: 124
Location: Burton-upon-Trent

PostPosted: Mon Dec 24, 2012 2:57 pm    Post subject: Reply with quote

When it's on the Dyno, we can run it with filter then without, so if it picks up power when the filters are removed, we'd then know they are still a restriction and need further work. Years ago we used to run without filters and just grease the inside of the airbox to catch the dust/dirt, but then filter technology has moved on somewhat to what we have available now, K&N filters offer virtually no restriction compared to running without a filter, so in the interests of valve seat and piston crown condition, they make a lot of sense to install.

Daz.
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oily



Joined: 05 Apr 2008
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Location: worcestershire

PostPosted: Mon Dec 24, 2012 3:36 pm    Post subject: Reply with quote

good idea Wink
Makes me wonder why I'm not using bell mouths with socks?
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SB6 mk1 (project mega light, big bore)
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Sb6R fighter
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sb6rdaz



Joined: 23 Nov 2010
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Location: Burton-upon-Trent

PostPosted: Mon Dec 24, 2012 4:04 pm    Post subject: Reply with quote

Is always an option, feel free to try whatever you like while it's on the Dyno, is the best measure for what works, even gives you a funky graph!!!

Daz.
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Vince186



Joined: 23 Mar 2012
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Location: Nijmegen (Netherlands)

PostPosted: Wed Jan 30, 2013 12:51 pm    Post subject: Reply with quote

How is this project evolving..... Oily Question
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vince
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Wed Jan 30, 2013 6:28 pm    Post subject: Reply with quote

...Not at all Vince...
Been busy doing nothing like buying and selling the odd bike to raise some money to continue with this and other projects Wink

Just bought and sold one of those doochatee things. Bought it on Monday as spares...Sold it on Wednesday complete. Couldn't wait to get the primitive, agricultural thing of my property Wink

Still waiting for Marco to come up with a picture of his pipercross filters fitted.

...Normal service will be resumed shortly Laughing
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Sb6R fighter
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Mako



Joined: 17 Dec 2011
Posts: 141
Location: Reggio Emilia, Italy

PostPosted: Wed Jan 30, 2013 9:00 pm    Post subject: Reply with quote

oily wrote:
...Not at all Vince...
Been busy doing nothing like buying and selling the odd bike to raise some money to continue with this and other projects Wink

Just bought and sold one of those doochatee things. Bought it on Monday as spares...Sold it on Wednesday complete. Couldn't wait to get the primitive, agricultural thing of my property Wink

Still waiting for Marco to come up with a picture of his pipercross filters fitted.

...Normal service will be resumed shortly Laughing


ops sorry... I'll post asap
I still have to make the tank support..
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Vince186



Joined: 23 Mar 2012
Posts: 636
Location: Nijmegen (Netherlands)

PostPosted: Wed Jan 30, 2013 9:01 pm    Post subject: Reply with quote

oily wrote:
...Not at all Vince...
Been busy doing nothing like buying and selling the odd bike to raise some money to continue with this and other projects Wink

Just bought and sold one of those doochatee things. Bought it on Monday as spares...Sold it on Wednesday complete. Couldn't wait to get the primitive, agricultural thing of my property Wink

Still waiting for Marco to come up with a picture of his pipercross filters fitted.

...Normal service will be resumed shortly Laughing


Hmm........ raise some money....... two weeks Wink

I'm surprised that you bought a doochatee... Shocked
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vince
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Wed Jan 30, 2013 9:11 pm    Post subject: Reply with quote

Vince186 wrote:
oily wrote:
...Not at all Vince...
Been busy doing nothing like buying and selling the odd bike to raise some money to continue with this and other projects Wink

Just bought and sold one of those doochatee things. Bought it on Monday as spares...Sold it on Wednesday complete. Couldn't wait to get the primitive, agricultural thing of my property Wink

Still waiting for Marco to come up with a picture of his pipercross filters fitted.

...Normal service will be resumed shortly Laughing


Hmm........ raise some money....... two weeks Wink

I'm surprised that you bought a doochatee... Shocked


I bought it because it cost peanuts and sold for a fortune in 24 hours. Wink
Could probably of sold it for a lot more with hindsight and there wasalso a queue of people to buy. defiantly no accounting for taste. also reaffirmed why I find them distasteful Laughing
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SB6 mk1 (project mega light, big bore)
Sb6 mk2 ( Big Bore)
Sb6 mk2 ( Restored)
Sb6R fighter
Sb6 or Sb7 WANTED
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Vince186



Joined: 23 Mar 2012
Posts: 636
Location: Nijmegen (Netherlands)

PostPosted: Thu Mar 07, 2013 8:39 pm    Post subject: Reply with quote

And…. any progress Question
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vince
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Thu Mar 07, 2013 8:48 pm    Post subject: Reply with quote

None I'm afraid......
Been busy with other bimota projects and things.
I'll be back on to it soon Wink
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Sb6 mk2 ( Big Bore)
Sb6 mk2 ( Restored)
Sb6R fighter
Sb6 or Sb7 WANTED
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