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SB6 Dead Elastictrickery
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SiBag



Joined: 03 Mar 2012
Posts: 251
Location: Cheshire

PostPosted: Sat Apr 28, 2012 6:36 pm    Post subject: SB6 Dead Elastictrickery Reply with quote

Ahhhhhhhh, the joys of italian electrics. Shocked
OK I pop over to Buxton to say hi to OldSkoolSuzuki bods.
In the middle of nowhere I had a total electical failier. Crying or Very sad Crying or Very sad
Called out RAC.
14V across the battery OK.
Good continuity in the earth.
All fuses OK.
No ignition, No lights, No horn. Crying or Very sad

Obviously a break in the circit somewhere.

So where are the weak points I should be looking for.

Any help will be most apreciated.

Thanks in advance.
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Si...
SB6..CCM R30...GSXR-750-M...RGV-250-VJ22.. GSX-1100-EFE Project....Harris Magnum II project...

If its got Ti#s or Wheels its gona give you trouble
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Pompey



Joined: 31 Jul 2008
Posts: 2311
Location: Marlborough

PostPosted: Sat Apr 28, 2012 7:30 pm    Post subject: Reply with quote

side stand switch, kill switch?
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Bimota's Db2, Db5 ,Ducati's 851' 92, 888' 93, Honda blade' 93, Triumph speed triple' 07, kawasaki zxr 750 k1
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Sat Apr 28, 2012 7:41 pm    Post subject: Reply with quote

Si, it's a suzuki for fault finding purposes, Pompey's suggestions are a good place to start Wink
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SiBag



Joined: 03 Mar 2012
Posts: 251
Location: Cheshire

PostPosted: Sat Apr 28, 2012 8:42 pm    Post subject: Reply with quote

Im just in the process of reading Oilys thread *And so it begins"
Just found the 30A fuse hidden away. I may check that.

The confusing thing is there is no electical power.
Noted I have a chafed cable line down to bare wire under the battery box. Its the slim set of wires that split off from the main loom and dissapears up inbetween the batteries somewhere.

Ill get a new bat for my multimeter tomorrow and start searching.

Once again thanks to you all for the ideas.

On another topic.
The CRAP bits of rubber infills. Do you lot (probbably Oily) remove these cant see what good they are. A bog stock Suza doesnt use them. I have read dibates about the rubber gubbins under the oir box over the altinator.

opinions please.
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Si...
SB6..CCM R30...GSXR-750-M...RGV-250-VJ22.. GSX-1100-EFE Project....Harris Magnum II project...

If its got Ti#s or Wheels its gona give you trouble
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Sat Apr 28, 2012 8:50 pm    Post subject: Reply with quote

What bits of rubber infill?
maybe added by previous owner?
the only bit of rubber I know of is the bit you mentioned, over the alternator..........throw it away Wink

If the "secret" 30A fuse has blown, I would expect there to be a reason Wink

Do you think I should take it off your hands? Could do a deal on one of mine Laughing
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Sb6 mk2 ( Big Bore)
Sb6 mk2 ( Restored)
Sb6R fighter
Sb6 or Sb7 WANTED
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SiBag



Joined: 03 Mar 2012
Posts: 251
Location: Cheshire

PostPosted: Sat Apr 28, 2012 9:08 pm    Post subject: Reply with quote

oily wrote:
What bits of rubber infill?
maybe added by previous owner?
the only bit of rubber I know of is the bit you mentioned, over the alternator..........throw it away Wink

If the "secret" 30A fuse has blown, I would expect there to be a reason Wink

Do you think I should take it off your hands? Could do a deal on one of mine Laughing

With al respect F### O## its mine.
There are rubber infills running from the head down either side of the motor. They look OE. but why. does it matter if you can see the motor when looking down the side openings of the fairing.

Would a dead altinator break the circuit?
Im just confused, one second hapilly puring bim, next nothing at all.
I hate electrics, I ues to design specialist cooling fans for telecomunications industry. Worked with an airodynamisist who didnt belive in elctrics as he couldnt see it, Bit of a ludite as he printed out emails to read them. But knew a sh#t load about airodynamics and fans. And designed some bits on the harrier jump jet.

I have resined myself to getting pi##ed tonight and face the music in the morning..
Cheers..
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Si...
SB6..CCM R30...GSXR-750-M...RGV-250-VJ22.. GSX-1100-EFE Project....Harris Magnum II project...

If its got Ti#s or Wheels its gona give you trouble
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Sat Apr 28, 2012 9:17 pm    Post subject: Reply with quote

Shouldn't have 14v unless the engine is running.
Duff alternator......ummm, possibly.
Bits of rubber down the sides of the engine.....Nah, not OE, throw them away.
They'll just cause overheating Wink
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Sb6R fighter
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Sat Apr 28, 2012 9:18 pm    Post subject: Reply with quote

P.S. Happy hang over in the morning Laughing
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Sb6 mk2 ( Big Bore)
Sb6 mk2 ( Restored)
Sb6R fighter
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SiBag



Joined: 03 Mar 2012
Posts: 251
Location: Cheshire

PostPosted: Sat Apr 28, 2012 9:28 pm    Post subject: Reply with quote

oily wrote:
P.S. Happy hang over in the morning Laughing

Cheeers Oily.

Always an inpiration.
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Si...
SB6..CCM R30...GSXR-750-M...RGV-250-VJ22.. GSX-1100-EFE Project....Harris Magnum II project...

If its got Ti#s or Wheels its gona give you trouble
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Evilchicken0



Joined: 12 May 2010
Posts: 2996
Location: London

PostPosted: Sat Apr 28, 2012 10:29 pm    Post subject: Reply with quote

I had this very problem. I was off for a ride filled it up at a pertol station came back and nothing ... complete lack of anything. Got the bike recoverred, took the fairing off and had full electrics

Guess what it was ???
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brian



Joined: 22 Aug 2011
Posts: 3769
Location: Australia

PostPosted: Sun Apr 29, 2012 2:18 am    Post subject: Reply with quote

oily wrote:
Bits of rubber down the sides of the engine.....Nah, not OE, throw them away.
They'll just cause overheating Wink


Mine has them too and they do look original. Maybe on later bikes? Or maybe just fitted by one bim bloke in the factory in particular?

Si, i'd check the 30a fuse and other fuses again. Maybe that bare wire that you mention has shorted while on the ride.
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'99 DB4 #104, '96 SB6 #1165, '94 DB2 J #652, '99 DB4 #088, '08 VTX1800, '93 ZXR750R M1, '95 ZXR750, '95 ZXR750 Race Bike, '94 CBR400rr NC29 Race Bike, '94 CB250, '49 BSA C10 250, '61 BSA A10 650, '89 ZXR750, '91 Ducati 851
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Pompey



Joined: 31 Jul 2008
Posts: 2311
Location: Marlborough

PostPosted: Sun Apr 29, 2012 8:01 am    Post subject: Reply with quote

I had the rubber matts on mine as well. It overheated the alternator which perished the rubber bush inside it. It did not cause total fail, just a slow rundown of systems as you would expect. (Replacement unit for the alternator is a suzuki rf900 unit) Good luck Crying or Very sad
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Bimota's Db2, Db5 ,Ducati's 851' 92, 888' 93, Honda blade' 93, Triumph speed triple' 07, kawasaki zxr 750 k1
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SiBag



Joined: 03 Mar 2012
Posts: 251
Location: Cheshire

PostPosted: Sun Apr 29, 2012 11:43 am    Post subject: Reply with quote

Looks like I have found it. Very Happy
30A fuse behind the headlight.
I think the chaffed wire had shorted on the battery box as I was turning the bike on full lock.
Need to get a fuse, and re-wrap the harness.
Then figure out the best way to keep that cable out of the way.
Thanks all for the help.

And no Oily the hangover isnt bad.
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Si...
SB6..CCM R30...GSXR-750-M...RGV-250-VJ22.. GSX-1100-EFE Project....Harris Magnum II project...

If its got Ti#s or Wheels its gona give you trouble
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oily



Joined: 05 Apr 2008
Posts: 4788
Location: worcestershire

PostPosted: Sun Apr 29, 2012 11:47 am    Post subject: Reply with quote

Glad you found the problem, that's the most difficult bit out of the way Wink

As for the hang over....I have anti-hang over medication....It's called alcohol
Simples Wink
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SB6 mk1 (project mega light, big bore)
Sb6 mk2 ( Big Bore)
Sb6 mk2 ( Restored)
Sb6R fighter
Sb6 or Sb7 WANTED
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Vince186



Joined: 23 Mar 2012
Posts: 636
Location: Nijmegen (Netherlands)

PostPosted: Sun Apr 29, 2012 2:54 pm    Post subject: Reply with quote

SiBag wrote:
Looks like I have found it. Very Happy
30A fuse behind the headlight.



What you have experienced with the 30a fuse is my nightmare. A burned fuse and can not reach I, except when you remove the fairing, and that is not easy work quickly along the road.
I have a temporary solution made.
See the pics







Now you can chance the main fuse without any problems.
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